DownTrax is Talonite's structured downtime detection and management platform — converting downtime from a reporting exercise into engineering-grade, audit-ready intelligence that drives availability up and repeat failures down.
Most sites can tell you how much downtime happened, but not reliably why it happened or what to fix first.
Free-text shift notes, disconnected data sources and inconsistent downtime capture prevent meaningful analysis.
Engineers spend their time cleaning data instead of solving problems — the same failure gets re-diagnosed from scratch, every time.
Without structured loss classification, accountability blurs across operations, maintenance and engineering.
“Typical tools show what happened. DownTrax explains why — and how to prevent it.”From event logging to loss intelligence
DownTrax standardises downtime capture across shifts, departments and plants — transforming informal observations into engineering-grade intelligence.
Consistent entry frameworks with mandatory loss and reason coding eliminate ambiguity — web-based capture on any device.
Every event is linked to specific equipment and process areas through a comprehensive asset hierarchy.
Availability / performance / quality classification with OEE and loss analysis, drill-downs and equipment loss ranking.
Open → approval → closed. Operator capture at source, supervisor validation, audit-ready records.
Immediate visibility into downtime patterns, event frequency and duration trending, automated report distribution.
Repeat-failure detection, event-chain analysis and complete operational context for reliability modelling.
DownTrax sits at the foundation of the Smart Plant architecture — its structured operational data feeds the programmes that compound value.
FMEA, RCM and RCFA initiatives built on actual, classified failure data.
Condition-based and predictive strategies validated against real event history.
Actual failure data for model validation — plus value-realisation tracking for improvement programmes.
Direct production impact through evidence-based loss elimination.
Benchmark basis: structured downtime and condition programmes are the entry point to the up-to-30% unplanned-downtime reductions reported by mature condition-monitoring & RCM programmes (see AI-Enabled Insights).
Delivered through the Talonite Three Horizons journey — Foundation → Optimise → Improve — with ROI tracked, validated and compounded through our Smart Eye value layer. Every solution, every discipline.
See how we deliver value →Because data is structured at capture, root causes surface immediately, repeat failures are flagged automatically, and cascading failures are understood through event-chain analysis. DownTrax handles real operator workflows and multi-unit, multi-site complexity — with pre-built templates for fast implementation and full OT-stack integration.
Talonite's structured downtime detection and management platform. It captures every stoppage, classifies the loss, and turns downtime from a reporting exercise into engineering-grade, audit-ready intelligence that drives availability up.
Manual logs are incomplete, inconsistent and compiled after the fact. DownTrax detects stoppages from the plant itself, applies structured loss classification, and produces OEE analytics engineers can act on — including repeat-failure visibility.
Combined with AI-enabled analysis, operations can reduce unplanned downtime by up to 30% — by seeing where losses actually occur, fixing root causes, and stopping repeat failures.
We deploy DownTrax against your asset hierarchy, standardise loss classification, and turn your downtime history into a prioritised improvement programme.